Jan 12 , 2025
The basic principle of the CZ purlin roll forming machine is to utilize the relative movement of rollers to cause plastic deformation of metal. In the CZ purlin roll forming machine, the surfaces of one or more sets of rollers have specific geometric shapes. After the metal passes through the rollers, it undergoes elastic deformation, plastic deformation, and spring-back under the action of the rollers, ultimately forming the desired product.
The CZ purlin roll forming machine mainly consists of a counterweight device, rollers, a guiding device, a pressure device, a transmission device, heating or cooling devices, and a control system. Among these, rollers are the most fundamental component. Different types and numbers of rollers can produce various shapes and specifications of metal products. The pressure device is the core part of the CZ purlin roll forming machine, providing enough pressure and torque to cause plastic deformation of the metal.
The process flow of the CZ purlin roll forming machine is very strict, mainly including raw material preparation, surface treatment before rolling, feeding, rolling, straightening, cutting, and packaging. In the production of the CZ purlin roll forming machine, each parameter and quality requirement must be strictly controlled based on the material characteristics, roller sizes, and cleaning preparations.
The CZ purlin roll forming machine is widely used in the production of metal products, such as in the automotive, aviation, railway, and shipbuilding industries. Roll forming technology can achieve the overall forming of large metal components, such as large steel plates, pipelines, cylinders, etc.
The CZ purlin roll forming machine also has widespread applications in the construction field. It can be used to produce building materials such as cold-rolled sheets and colored steel sheets. Additionally, the CZ purlin roll forming machine can produce colored steel sandwich panels, insulation layers, and soundproof layers, improving the performance and quality of buildings.
Metal components such as oil and gas pipelines, pressure vessels, and boilers in the chemical industry all require the use of CZ purlin roll forming machines. They can manufacture high-strength, high-pressure, and corrosion-resistant components, ensuring the safety performance of the equipment.
In the power industry, equipment such as generators, transformers, and power transmission systems require the use of CZ purlin roll forming machines to manufacture formed materials and metal parts. Materials manufactured by CZ purlin roll forming machines have high precision and stable performance, which can improve the operational efficiency and energy utilization efficiency of the equipment.
To ensure the normal operation of the CZ purlin roll forming machine, regular maintenance and upkeep are required. This mainly includes cleaning, lubrication, adjustment, tightening, and replacement of worn parts. Special attention should be given to key components like rollers and oil circuits, conducting frequent cleaning and adding lubricating oil to ensure the long-term stable operation of the CZ purlin roll forming machine.
In summary, the CZ purlin roll forming machine is a very important metal forming machine tool with extensive application fields. Its working principle is based on the plastic deformation of metal materials and is commonly used to manufacture sheet, tube, and profile metal materials. Regular maintenance and upkeep are necessary to ensure the normal operation and stable operation of the CZ purlin roll forming machine.